Onion Ring batter breading machine line

Onion Ring batter breading machine line

The onion ring batter breading machine line is a specialized industrial food processing system designed to automate the production of onion rings. This production line typically consists of several components that work together to efficiently coat and bread onion rings before frying or baking them.

The key components and the process:

1. Onion Ring Slicer: The process begins with whole onions being fed into an onion ring slicer, which cuts them into uniform slices of the desired thickness. This slicer can be adjusted to produce different sizes of rings.
2. Onion Ring Separator: After slicing, the onion rings need to be separated from each other to ensure even coating and breading. A separator mechanism is used to achieve this.
3. Batter Application Station: The sliced and separated onion rings are then passed through a batter application station. Here, a continuous flow of batter is applied to the onion rings. The batter can be a mixture of flour, water, seasonings, and other ingredients to create the desired flavor and texture.
4. Breading Station: After the batter application, the onion rings move to a breading station. Here, a layer of breadcrumbs or a mixture of breadcrumbs and seasonings is evenly coated onto the batter-covered rings. The breading can be adjusted to achieve different levels of crispiness.
5. Conveyor System: Throughout the process, a conveyor system is used to move the onion rings from one station to another. This conveyor system ensures a continuous and controlled flow of onion rings through the line.
6. Vibration or Tapping Mechanism: To remove excess batter and breading, a vibration or tapping mechanism may be employed. This helps to achieve a uniform coating and prevents excessive buildup of batter and breading on the rings.
7. Quality Control: At various points in the production line, quality control measures may be in place to ensure that the onion rings meet the desired standards in terms of size, coating thickness, and overall quality.
8. Frying or Baking: Once the onion rings are properly coated and inspected, they are either deep-fried or baked in an oven, depending on the desired cooking method. The cooking time and temperature are carefully controlled to achieve the desired texture and crispiness.
9. Cooling and Packaging: After cooking, the onion rings may go through a cooling process to bring them to a safe temperature for packaging. They are then packaged for distribution to consumers or foodservice establishments.

Onion ring batter breading machine line capacity.

AVN200 machine line has capacity 100 kg per hour.
AVN300 machine line has capacity 200 kg per hour.
AVN400 machine line has capacity 400-500 kg per hour.
AVN600 machine line has capacity 600-1000 kg per hour.

Machine Line Advantage.

1.Stainless Steel Construction:
All components of the machine line are made from high-quality stainless steel. Stainless steel is resistant to corrosion, easy to clean, and complies with food safety standards.

2.Modular Design:
The machine line modular for easy customization and expansion. This allows for flexibility in production and the addition of new components if needed.

3.Automated Machine Working.
An automated system to streamline the production process. This can include a conveyor system, portioning device, slicing device and shaping mechanism.

4.Hygienic Design:
Design the machine line with hygiene in mind. Smooth surfaces, easy disassembly for cleaning, and sanitation features are crucial to meet food safety standards.

5.Quality Inspection:
Integrate a quality inspection system to ensure that only high-quality meat is used, and the meat products meet the desired specifications in terms of size and thickness.

6.Conveyor System:
Implement a reliable conveyor system to transport meat through different stages of processing. This helps in maintaining a continuous and efficient production flow.

7.User-Friendly Interface:
Implement a user-friendly control interface for operators to monitor and control the machine line easily. This may include touch screen displays, programmable logic controllers (PLCs), and other user interfaces.

8.Safety Features:
Incorporate safety features such as emergency stop buttons, sensors, and safety guards to protect operators and prevent accidents.

9.Energy Efficiency:
Consider energy-efficient components and systems to reduce operating costs and environmental impact.

10.Compliance with Regulations:
The machine line complies with local and international food safety regulations and standards.

Details Picture of Machine

Customer & Service

We shipped the machinery to numerous countries globally, including Italy, Germany, Russia, Turkey, Australia, Indonesia, India, etc. Our machines and service have received commendations from nearly every customer, fostering repeat business.

1.Twelve months following installation (Within 13 months of delivery).
2.Complimentary advisory service prior to, during, and post-sales.
3.Supply fundamental production methods and formulations.
4.International on-site setup and personalized training for machine maintenance and operation.
5.Calibration and examination of the machinery until all components are operational before departing the manufacturing facility.

Packaging & Shipping

1.Daub coal oil on the surface of the machines.
2.Plastic film as the inner packing.
3.Train, ship of depend on clients’ requirement.

FAQ

Q: What is the duration of machine warranty period?
A: Our guarantee spans one year from the commencement of operations.

Q: Are the machines made by stainless steel.
A: Yes, 304 food grade stainless steel.

Q: Can you describe the installation process?
A: We will deploy our skilled technicians to your facility to oversee the installation and commissioning tasks, providing training for your operators.

Q: If we share our factory layout, can you assist in designing the entire production line?
A: Certainly, our seasoned engineers and technical staff can aid in organizing the layout and overseeing the installation of the entire production line, tailored to your specific circumstances.

Q: What is the timeframe for your delivery?
A: Typically, it takes 7 – 10 days for stocked items, and 30 – 45 days for non-stock items, depending on the quantity.

Q: Will you provide support if issues arise during future production?
A: Absolutely, we are committed to being at your service. You can reach me through mobile, WhatsApp, Skype, Viber, WeChat, and more. I will promptly address and resolve any problems you encounter.

The onion ring batter breading machine line streamlines the production process, reduces labor costs, and ensures consistency in the quality of the final product. It is commonly used in commercial food production facilities, including restaurants, fast-food chains, and food manufacturing plants, to produce large quantities of onion rings efficiently.

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Machine line working video.