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Squid Ring Processing Line

A batter-fried squid ring processing line is a series of equipment and machinery used to produce battered and fried squid rings on a commercial scale. This processing line is typically used in food manufacturing facilities or restaurants that serve fried calamari or similar dishes.

Here’s an overview of the various stages and equipment involved in such a processing line:

1. Squid Cleaning and Preparation:
   • Squid cleaning machine: This machine is used to remove the skin, beak, ink sac, and other unwanted parts from the squid. It may include conveyors, brushes, and water jets.
2. Cutting and Slicing:
   • Squid cutting machine: This equipment is used to slice the cleaned squid into rings of uniform size. It may involve cutting blades or rollers to achieve the desired shape.
3. Dip Batter Coating:
   • Batter mixing tank: This is where the batter is prepared, typically using a mixture of flour, cornstarch, spices, and other ingredients.
   • Batter coating machine: The sliced squid rings are passed through this machine to coat them evenly with the prepared batter. It usually involves a conveyor system and a batter dispenser.
4. Breading:
   • Breading machine: If you want to add an additional layer of breading to the squid rings, you can use a breading machine in this step. It works similarly to the batter coating machine.
5. Frying:
   • Fryer: This is a deep frying machine where the coated squid rings are submerged in hot oil. It has temperature control and a conveyor system for even frying.
6. Oil Draining:
   • Conveyor with a draining section: After frying, the squid rings are moved to a draining section to remove excess oil.
7. Cooling:
   • Cooling conveyor or station: The fried squid rings may be passed through a cooling section to reduce their temperature and prevent moisture loss.
8. Packing and Quality Control:
   • Conveyor system: This takes the squid rings to the packaging area.
   • Quality control stations: Inspect the product for quality, and remove any defective items.
   • Packaging machine: Squid rings are packed in bags or containers for distribution and sale.
9. Freezing (Optional):
   • If the squid rings are intended for frozen products, they can be rapidly frozen in a separate freezer unit.
10. Storage and Distribution:

• The finished products are stored in refrigerated or frozen storage units before being distributed to restaurants, grocery stores, or other customers.

Automatic squid ring machine capacity.

AVN200 machine line has capacity 100 kg per hour.
AVN300 machine line has capacity 200 kg per hour.
AVN400 machine line has capacity 400-500 kg per hour.
AVN600 machine line has capacity 600-1000 kg per hour.

Machine Line Advantage.

1.Stainless Steel Construction:
All components of the machine line are made from high-quality stainless steel. Stainless steel is resistant to corrosion, easy to clean, and complies with food safety standards.

2.Modular Design:
The machine line modular for easy customization and expansion. This allows for flexibility in production and the addition of new components if needed.

3.Automated Machine Working.
An automated system to streamline the production process. This can include a conveyor system, portioning device, slicing device and shaping mechanism.

4.Hygienic Design:
Design the machine line with hygiene in mind. Smooth surfaces, easy disassembly for cleaning, and sanitation features are crucial to meet food safety standards.

5.Quality Inspection:
Integrate a quality inspection system to ensure that only high-quality meat is used, and the meat products meet the desired specifications in terms of size and thickness.

6.Conveyor System:
Implement a reliable conveyor system to transport meat through different stages of processing. This helps in maintaining a continuous and efficient production flow.

7.User-Friendly Interface:
Implement a user-friendly control interface for operators to monitor and control the machine line easily. This may include touch screen displays, programmable logic controllers (PLCs), and other user interfaces.

8.Safety Features:
Incorporate safety features such as emergency stop buttons, sensors, and safety guards to protect operators and prevent accidents.

9.Energy Efficiency:
Consider energy-efficient components and systems to reduce operating costs and environmental impact.

10.Compliance with Regulations:
The machine line complies with local and international food safety regulations and standards.

Details Picture of Machine

Customer & Service

We shipped the machinery to numerous countries globally, including Italy, Germany, Russia, Turkey, Australia, Indonesia, India, etc. Our machines and service have received commendations from nearly every customer, fostering repeat business.

1.Twelve months following installation (Within 13 months of delivery).
2.Complimentary advisory service prior to, during, and post-sales.
3.Supply fundamental production methods and formulations.
4.International on-site setup and personalized training for machine maintenance and operation.
5.Calibration and examination of the machinery until all components are operational before departing the manufacturing facility.

Packaging & Shipping

1.Daub coal oil on the surface of the machines.
2.Plastic film as the inner packing.
3.Train, ship of depend on clients’ requirement.

FAQ

Q: What is the duration of machine warranty period?
A: Our guarantee spans one year from the commencement of operations.

Q: Are the machines made by stainless steel.
A: Yes, 304 food grade stainless steel.

Q: Can you describe the installation process?
A: We will deploy our skilled technicians to your facility to oversee the installation and commissioning tasks, providing training for your operators.

Q: If we share our factory layout, can you assist in designing the entire production line?
A: Certainly, our seasoned engineers and technical staff can aid in organizing the layout and overseeing the installation of the entire production line, tailored to your specific circumstances.

Q: What is the timeframe for your delivery?
A: Typically, it takes 7 – 10 days for stocked items, and 30 – 45 days for non-stock items, depending on the quantity.

Q: Will you provide support if issues arise during future production?
A: Absolutely, we are committed to being at your service. You can reach me through mobile, WhatsApp, Skype, Viber, WeChat, and more. I will promptly address and resolve any problems you encounter.

Welcome your inquiry on automatic squid ring machine.

Machine line working video.