Chicken Nugget Batter and Breading Production Line 100-1000kg/h

Chicken nugget batter and breading production line

Chicken nugget batter and breading production line is a specialized manufacturing process used in the food industry to produce the batter and breading coatings used on chicken nuggets, tenders, or other breaded and fried chicken products. This production line is distinct from the chicken meat processing line (which prepares the chicken pieces) and is specifically focused on creating the crispy, flavorful coating that surrounds the chicken.

The typical steps involved in a chicken nugget batter and breading production line:

Ingredient Mixing: The nuggets production line starts with the mixing of various ingredients to create the batter and breading coatings. These ingredients may include flour, breadcrumbs, spices, seasoning blends, and liquid components like water, eggs, or buttermilk. The specific recipe for the batter and breading can vary depending on the manufacturer’s desired flavor and texture.

Batter Application: After mixing, the batter is applied to the chicken pieces. This can be done using specialized machinery that immerses the chicken pieces in the batter or passes them through a batter waterfall. The batter adheres to the chicken, providing a base layer for the breading.

Breading Application: Following the batter application, the chicken pieces are coated with breadcrumbs or a mixture of breadcrumbs and other dry ingredients. This coating adheres to the batter, forming a crispy outer layer. The breading application can be done through a conveyor system or machinery designed for even and consistent coating.

Breading Adhesion and Inspection: The coated chicken pieces may pass through a system that ensures proper adhesion of the breading to the batter. This step helps maintain consistency in the product’s texture and appearance. Quality control checks are also performed to remove any improperly coated pieces.

Frying or Cooking: After breading, the chicken pieces are typically deep-fried or baked to cook the chicken and achieve a crispy, golden-brown exterior. Cooking times and temperatures are carefully controlled to ensure food safety and quality.

Cooling and Quality Control: Once cooked, the chicken nuggets or tenders may go through a cooling process to lower their temperature before packaging. Quality control checks are performed to identify any defects or irregularities in the product.

Packaging: Finally, the finished chicken nuggets or tenders are packaged into containers, such as bags, boxes, or bulk packaging, ready for distribution to retailers, restaurants, or consumers.

A Chicken Nugget Batter and Breading Production Line is designed to optimize the efficiency and consistency of the coating process, ensuring that each chicken product has a uniform and appealing texture and flavor. Automated machinery is often used to handle high-volume production, but the specific equipment and processes can vary between manufacturers.

The capacity of chicken nugget batter and breading production line

AVN 200 crispy onion ring machine is 100 kg per hour.
AVN300 crispy onion ring machine is 200 kg per hour.
AVN400 crispy onion ring machine is 400 kg per hour.
AVN600 crispy onion ring machine is 600 kg per hour.

Machine Line Advantage.

1.Stainless Steel Construction:
All components of the machine line are made from high-quality stainless steel. Stainless steel is resistant to corrosion, easy to clean, and complies with food safety standards.

2.Modular Design:
The machine line modular for easy customization and expansion. This allows for flexibility in production and the addition of new components if needed.

3.Automated Machine Working.
An automated system to streamline the production process. This can include a conveyor system, portioning device, slicing device and shaping mechanism.

4.Hygienic Design:
Design the machine line with hygiene in mind. Smooth surfaces, easy disassembly for cleaning, and sanitation features are crucial to meet food safety standards.

5.Quality Inspection:
Integrate a quality inspection system to ensure that only high-quality meat is used, and the meat products meet the desired specifications in terms of size and thickness.

6.Conveyor System:
Implement a reliable conveyor system to transport meat through different stages of processing. This helps in maintaining a continuous and efficient production flow.

7.User-Friendly Interface:
Implement a user-friendly control interface for operators to monitor and control the machine line easily. This may include touch screen displays, programmable logic controllers (PLCs), and other user interfaces.

8.Safety Features:
Incorporate safety features such as emergency stop buttons, sensors, and safety guards to protect operators and prevent accidents.

9.Energy Efficiency:
Consider energy-efficient components and systems to reduce operating costs and environmental impact.

10.Compliance with Regulations:
The machine line complies with local and international food safety regulations and standards.

Details Picture of Machine

Customer & Service

We shipped the machinery to numerous countries globally, including Italy, Germany, Russia, Turkey, Australia, Indonesia, India, etc. Our machines and service have received commendations from nearly every customer, fostering repeat business.

1.Twelve months following installation (Within 13 months of delivery).
2.Complimentary advisory service prior to, during, and post-sales.
3.Supply fundamental production methods and formulations.
4.International on-site setup and personalized training for machine maintenance and operation.
5.Calibration and examination of the machinery until all components are operational before departing the manufacturing facility.

Packaging & Shipping

1.Daub coal oil on the surface of the machines.
2.Plastic film as the inner packing.
3.Train, ship of depend on clients’ requirement.

FAQ

Q: What is the duration of machine warranty period?
A: Our guarantee spans one year from the commencement of operations.

Q: Are the machines made by stainless steel.
A: Yes, 304 food grade stainless steel.

Q: Can you describe the installation process?
A: We will deploy our skilled technicians to your facility to oversee the installation and commissioning tasks, providing training for your operators.

Q: If we share our factory layout, can you assist in designing the entire production line?
A: Certainly, our seasoned engineers and technical staff can aid in organizing the layout and overseeing the installation of the entire production line, tailored to your specific circumstances.

Q: What is the timeframe for your delivery?
A: Typically, it takes 7 – 10 days for stocked items, and 30 – 45 days for non-stock items, depending on the quantity.

Q: Will you provide support if issues arise during future production?
A: Absolutely, we are committed to being at your service. You can reach me through mobile, WhatsApp, Skype, Viber, WeChat, and more. I will promptly address and resolve any problems you encounter.

Chicken nuggets assembly lines are used by food manufacturers to produce large quantities of chicken nuggets efficiently, ensuring consistency in taste and quality across batches.

Welcome your inquiry on chicken nugget batter and breading production line