Automatic Fish Potato Chicken Nuggets Production Processing Line

Automatic Fish Potato Chicken Nuggets Production Processing Line

The automatic fish, potato, and chicken nuggets production processing line is a system used in food manufacturing to produce a variety of popular food products such as fish nuggets, potato nuggets, and chicken nuggets. This processing line typically consists of several key components and stages.

Here’s an overview of the process:

1. Ingredient Preparation:
   • Raw Materials: Gather the necessary raw ingredients, including fish fillets, potatoes, and chicken meat. These ingredients should be of high quality and meet safety standards.
2. Pre-processing:
   • Cleaning and Cutting: Depending on the product, fish fillets, potatoes, and chicken meat might need to be cleaned, deboned, and cut into nugget-sized pieces.
   • Batter and Breading: Prepare batter and breading mixtures for coating the nuggets. These mixtures can include flour, breadcrumbs, and various spices and seasonings.
3. Assembly Line:
   • Conveyor Belt: Products move along a conveyor belt, which is a central component of the processing line.
   • Dipping Stations: The nugget pieces are typically dipped into the batter and then into the breading mixture to create a crispy coating.
   • Cooking Stations: The nuggets are cooked in ovens or fryers. The cooking method may vary depending on the product and desired texture (e.g., baking, frying, or air frying).
   • Cooling and Freezing: After cooking, the nuggets may be cooled and frozen to extend shelf life.
4. Packaging:
   • Automated Packaging: The nuggets are packaged into bags or boxes by an automated packaging machine.
   • Labeling: Labels are applied to the packaging, including product information, nutritional facts, and branding.
5. Quality Control:
   • Quality Inspections: Various quality control checkpoints are implemented throughout the production process to ensure the products meet safety and quality standards.
   • Weighing and Sorting: Products are weighed and sorted to ensure consistency.
6. Storage and Distribution:
   • Finished products are stored in a temperature-controlled warehouse before distribution to retailers or consumers.
7. Cleaning and Maintenance:
   • Regular cleaning and maintenance of the processing equipment is essential to ensure the system runs efficiently and safely.
8. Automation and Control:
   • Many aspects of the processing line are automated, and sensors and controllers are used to monitor and regulate parameters like temperature, cooking time, and product flow.

The capacity of chicken nuggets production processing line.

AVN 200 crispy onion ring machine is 100 kg per hour.
AVN300 crispy onion ring machine is 200 kg per hour.
AVN400 crispy onion ring machine is 400 kg per hour.
AVN600 crispy onion ring machine is 600 kg per hour.

Machine Line Advantage.

1.Stainless Steel Construction:
All components of the machine line are made from high-quality stainless steel. Stainless steel is resistant to corrosion, easy to clean, and complies with food safety standards.

2.Modular Design:
The machine line modular for easy customization and expansion. This allows for flexibility in production and the addition of new components if needed.

3.Automated Machine Working.
An automated system to streamline the production process. This can include a conveyor system, portioning device, slicing device and shaping mechanism.

4.Hygienic Design:
Design the machine line with hygiene in mind. Smooth surfaces, easy disassembly for cleaning, and sanitation features are crucial to meet food safety standards.

5.Quality Inspection:
Integrate a quality inspection system to ensure that only high-quality meat is used, and the meat products meet the desired specifications in terms of size and thickness.

6.Conveyor System:
Implement a reliable conveyor system to transport meat through different stages of processing. This helps in maintaining a continuous and efficient production flow.

7.User-Friendly Interface:
Implement a user-friendly control interface for operators to monitor and control the machine line easily. This may include touch screen displays, programmable logic controllers (PLCs), and other user interfaces.

8.Safety Features:
Incorporate safety features such as emergency stop buttons, sensors, and safety guards to protect operators and prevent accidents.

9.Energy Efficiency:
Consider energy-efficient components and systems to reduce operating costs and environmental impact.

10.Compliance with Regulations:
The machine line complies with local and international food safety regulations and standards.

Details Picture of Machine

Customer & Service

We shipped the machinery to numerous countries globally, including Italy, Germany, Russia, Turkey, Australia, Indonesia, India, etc. Our machines and service have received commendations from nearly every customer, fostering repeat business.

1.Twelve months following installation (Within 13 months of delivery).
2.Complimentary advisory service prior to, during, and post-sales.
3.Supply fundamental production methods and formulations.
4.International on-site setup and personalized training for machine maintenance and operation.
5.Calibration and examination of the machinery until all components are operational before departing the manufacturing facility.

Packaging & Shipping

1.Daub coal oil on the surface of the machines.
2.Plastic film as the inner packing.
3.Train, ship of depend on clients’ requirement.

FAQ

Q: What is the duration of machine warranty period?
A: Our guarantee spans one year from the commencement of operations.

Q: Are the machines made by stainless steel.
A: Yes, 304 food grade stainless steel.

Q: Can you describe the installation process?
A: We will deploy our skilled technicians to your facility to oversee the installation and commissioning tasks, providing training for your operators.

Q: If we share our factory layout, can you assist in designing the entire production line?
A: Certainly, our seasoned engineers and technical staff can aid in organizing the layout and overseeing the installation of the entire production line, tailored to your specific circumstances.

Q: What is the timeframe for your delivery?
A: Typically, it takes 7 – 10 days for stocked items, and 30 – 45 days for non-stock items, depending on the quantity.

Q: Will you provide support if issues arise during future production?
A: Absolutely, we are committed to being at your service. You can reach me through mobile, WhatsApp, Skype, Viber, WeChat, and more. I will promptly address and resolve any problems you encounter.

The production line is designed to optimize efficiency and consistency in the manufacturing process while maintaining product quality and safety standards. It’s important to adhere to food safety regulations and standards throughout the production process to ensure the final products are safe for consumption.

Welcome your inquiry on chicken nuggets production processing line.

Machine line video.