KFC Shrimp Hamburger Steak Processing Line

KFC Shrimp Hamburger Steak Processing Line

The shrimp hamburger steak processing line is a system used in food processing facilities to produce shrimp-based hamburger steaks or patties. These processing lines are designed to streamline the production of shrimp hamburger steaks, ensuring consistency, efficiency, and quality in the manufacturing process.KFC Shrimp Steak Processing Line

Here are the key components and steps involved in a typical KFC Shrimp Steak Processing Line:

1. Shrimp Preparation:Shrimp Selection: Shrimp are sorted based on size and quality, and any unwanted debris or shells are removed.
   Washing: Shrimp are thoroughly washed to remove any dirt or impurities.
   Deveining: The digestive vein or sand vein is removed from the shrimp.Cooking: Shrimp may be pre-cooked to improve flavor and texture.
2. Mixing and Forming:Shrimp Paste: The prepared shrimp are ground or blended into a paste.
   Mixing: Other ingredients like seasoning, binders, and fillers (such as breadcrumbs or starch) are added to the shrimp paste.
   Forming: The mixture is formed into the desired patty or steak shape using forming machines.
   
3. Breading and Coating:The formed shrimp patties are coated with a layer of breadcrumbs or a suitable coating mix. This step may involve a batter or breading station.
4. Frying or Baking:The coated shrimp patties are either deep-fried or baked, depending on the recipe and production process.
5. Cooling and Freezing:After cooking, the shrimp hamburger steaks are rapidly cooled to preserve freshness.
   Some lines may include a freezing tunnel to quick-freeze the products for extended storage.
6. Quality Control:Inspections are conducted throughout the processing line to ensure product quality and consistency.
   Any defective or substandard products are removed from the production line.
7. Packaging:The shrimp hamburger steaks are packaged in suitable packaging materials, which may include vacuum-sealed bags, trays, or boxes.
   Labeling and date coding are applied to the packaging.
8. Storage and Distribution:The packaged shrimp hamburger steaks are stored in a temperature-controlled environment before distribution.

Shrimp hamburger steak processing line can vary in scale and complexity, depending on the production volume and the specific requirements of the food manufacturer. Automation is often a key feature to ensure efficiency and consistency in the production of shrimp hamburger steaks. Additionally, hygiene and food safety standards are of utmost importance to ensure the final product meets regulatory requirements and consumer expectations.

KFC Shrimp Steak Processing Line Capacity.

AVN200 machine line has capacity 100 kg per hour.
AVN300 machine line has capacity 200 kg per hour.
AVN400 machine line has capacity 400-500 kg per hour.
AVN600 machine line has capacity 600-1000 kg per hour.

Machine Line Advantage.

1.Stainless Steel Construction:
All components of the machine line are made from high-quality stainless steel. Stainless steel is resistant to corrosion, easy to clean, and complies with food safety standards.

2.Modular Design:
The machine line modular for easy customization and expansion. This allows for flexibility in production and the addition of new components if needed.

3.Automated Machine Working.
An automated system to streamline the production process. This can include a conveyor system, portioning device, slicing device and shaping mechanism.

4.Hygienic Design:
Design the machine line with hygiene in mind. Smooth surfaces, easy disassembly for cleaning, and sanitation features are crucial to meet food safety standards.

5.Quality Inspection:
Integrate a quality inspection system to ensure that only high-quality meat is used, and the meat products meet the desired specifications in terms of size and thickness.

6.Conveyor System:
Implement a reliable conveyor system to transport meat through different stages of processing. This helps in maintaining a continuous and efficient production flow.

7.User-Friendly Interface:
Implement a user-friendly control interface for operators to monitor and control the machine line easily. This may include touch screen displays, programmable logic controllers (PLCs), and other user interfaces.

8.Safety Features:
Incorporate safety features such as emergency stop buttons, sensors, and safety guards to protect operators and prevent accidents.

9.Energy Efficiency:
Consider energy-efficient components and systems to reduce operating costs and environmental impact.

10.Compliance with Regulations:
The machine line complies with local and international food safety regulations and standards.

Details Picture of Machine

Customer & Service

We shipped the machinery to numerous countries globally, including Italy, Germany, Russia, Turkey, Australia, Indonesia, India, etc. Our machines and service have received commendations from nearly every customer, fostering repeat business.

1.Twelve months following installation (Within 13 months of delivery).
2.Complimentary advisory service prior to, during, and post-sales.
3.Supply fundamental production methods and formulations.
4.International on-site setup and personalized training for machine maintenance and operation.
5.Calibration and examination of the machinery until all components are operational before departing the manufacturing facility.

Packaging & Shipping

1.Daub coal oil on the surface of the machines.
2.Plastic film as the inner packing.
3.Train, ship of depend on clients’ requirement.

FAQ

Q: What is the duration of machine warranty period?
A: Our guarantee spans one year from the commencement of operations.

Q: Are the machines made by stainless steel.
A: Yes, 304 food grade stainless steel.

Q: Can you describe the installation process?
A: We will deploy our skilled technicians to your facility to oversee the installation and commissioning tasks, providing training for your operators.

Q: If we share our factory layout, can you assist in designing the entire production line?
A: Certainly, our seasoned engineers and technical staff can aid in organizing the layout and overseeing the installation of the entire production line, tailored to your specific circumstances.

Q: What is the timeframe for your delivery?
A: Typically, it takes 7 – 10 days for stocked items, and 30 – 45 days for non-stock items, depending on the quantity.

Q: Will you provide support if issues arise during future production?
A: Absolutely, we are committed to being at your service. You can reach me through mobile, WhatsApp, Skype, Viber, WeChat, and more. I will promptly address and resolve any problems you encounter.

Welcome your inquiry on shrimp hamburger steak processing line.

Machine line video.