Butterfly Breaded Shrimp Production Line

Butterfly Breaded Shrimp Production Line

The butterfly breaded shrimp production line is a system used in food processing to efficiently produce breaded shrimp that has been butterflied. Butterflying refers to splitting the shrimp open along its back, allowing it to lie flat when cooked.This method is commonly used to enhance the presentation of shrimp dishes.

The butterfly breaded shrimp production line:

1. Raw Shrimp Handling: The process begins with the handling of raw shrimp. These shrimp are typically sourced, cleaned, and sorted for size.
2. Butterflying: The shrimp are then butterflied. This involves cutting the back of each shrimp open, typically without completely splitting it, so it can be opened flat. This is usually done by automated machines designed for this purpose.
3. Breading Station: After butterflying, the shrimp are typically passed through a breading station. This station consists of a series of machines and conveyors that coat the shrimp with breading. The breading mixture may include flour, breadcrumbs, and various seasonings.
4. Batter and Breading Application: The shrimp are passed through a breading applicator which evenly coats them with batter and breadcrumbs.
5. Shake-off and Inspection: There’s often a shake-off or vibration system to remove excess breading and ensure even coverage. After this, the shrimp may pass through an inspection point to remove any defective or misprocessed shrimp.
6. Frying or Cooking: The breaded shrimp are then cooked. This is typically done by frying, baking, or other cooking methods, depending on the specific production line setup.
7. Cooling and Freezing: After cooking, the shrimp are cooled and possibly frozen, depending on the intended distribution and storage method.
8. Quality Control and Packaging: The final product goes through quality control measures to ensure it meets the desired standards. Once approved, the shrimp can be packaged, often in various sizes and packaging configurations.

 

 

The efficiency of a butterfly breaded shrimp production line can vary depending on the scale and technology used. Large-scale food processing facilities may have highly automated and high-capacity production lines, while smaller operations may involve more manual labor. The goal is to produce high-quality, consistently breaded shrimp products efficiently to meet market demands.

Butterfly breaded shrimp production line capacity.

AVN200 machine line has capacity 100 kg per hour.
AVN300 machine line has capacity 200 kg per hour.
AVN400 machine line has capacity 400-500 kg per hour.
AVN600 machine line has capacity 600-1000 kg per hour.

Machine Line Advantage.

1.Stainless Steel Construction:
All components of the machine line are made from high-quality stainless steel. Stainless steel is resistant to corrosion, easy to clean, and complies with food safety standards.

2.Modular Design:
The machine line modular for easy customization and expansion. This allows for flexibility in production and the addition of new components if needed.

3.Automated Machine Working.
An automated system to streamline the production process. This can include a conveyor system, portioning device, slicing device and shaping mechanism.

4.Hygienic Design:
Design the machine line with hygiene in mind. Smooth surfaces, easy disassembly for cleaning, and sanitation features are crucial to meet food safety standards.

5.Quality Inspection:
Integrate a quality inspection system to ensure that only high-quality meat is used, and the meat products meet the desired specifications in terms of size and thickness.

6.Conveyor System:
Implement a reliable conveyor system to transport meat through different stages of processing. This helps in maintaining a continuous and efficient production flow.

7.User-Friendly Interface:
Implement a user-friendly control interface for operators to monitor and control the machine line easily. This may include touch screen displays, programmable logic controllers (PLCs), and other user interfaces.

8.Safety Features:
Incorporate safety features such as emergency stop buttons, sensors, and safety guards to protect operators and prevent accidents.

9.Energy Efficiency:
Consider energy-efficient components and systems to reduce operating costs and environmental impact.

10.Compliance with Regulations:
The machine line complies with local and international food safety regulations and standards.

Details Picture of Machine

Customer & Service

We shipped the machinery to numerous countries globally, including Italy, Germany, Russia, Turkey, Australia, Indonesia, India, etc. Our machines and service have received commendations from nearly every customer, fostering repeat business.

1.Twelve months following installation (Within 13 months of delivery).
2.Complimentary advisory service prior to, during, and post-sales.
3.Supply fundamental production methods and formulations.
4.International on-site setup and personalized training for machine maintenance and operation.
5.Calibration and examination of the machinery until all components are operational before departing the manufacturing facility.

Packaging & Shipping

1.Daub coal oil on the surface of the machines.
2.Plastic film as the inner packing.
3.Train, ship of depend on clients’ requirement.

FAQ

Q: What is the duration of machine warranty period?
A: Our guarantee spans one year from the commencement of operations.

Q: Are the machines made by stainless steel.
A: Yes, 304 food grade stainless steel.

Q: Can you describe the installation process?
A: We will deploy our skilled technicians to your facility to oversee the installation and commissioning tasks, providing training for your operators.

Q: If we share our factory layout, can you assist in designing the entire production line?
A: Certainly, our seasoned engineers and technical staff can aid in organizing the layout and overseeing the installation of the entire production line, tailored to your specific circumstances.

Q: What is the timeframe for your delivery?
A: Typically, it takes 7 – 10 days for stocked items, and 30 – 45 days for non-stock items, depending on the quantity.

Q: Will you provide support if issues arise during future production?
A: Absolutely, we are committed to being at your service. You can reach me through mobile, WhatsApp, Skype, Viber, WeChat, and more. I will promptly address and resolve any problems you encounter.

Welcome your inquiry on butterfly breaded shrimp production line.

Machine line working video.