Industry continuous chicken nuggets manufacturing process line

Our Chicken Nuggets Manufacturing Process Line is designed to streamline the production of high-quality chicken nuggets, meeting the growing demand for convenient and delicious poultry products. This comprehensive system incorporates advanced technology and precision engineering to ensure efficiency, consistency, and hygiene throughout the manufacturing process.

Chicken nuggets manufacturing process line key features:

1. Raw Material Handling:The process begins with the handling of carefully selected, high-quality chicken meat.
   Strict quality control measures are in place to ensure the freshness and safety of the raw materials.
2. Cutting and Grinding:The chicken meat undergoes precision cutting and grinding processes to achieve the desired texture for the nuggets.
   State-of-the-art machinery is employed to maintain uniformity in size and consistency.
3. Seasoning and Mixing:The seasoned coating is a crucial aspect of chicken nuggets’ flavor profile. Our process line includes a specialized mixing system to evenly distribute the seasoning, creating a flavorful and consistent product.
4. Forming and Shaping:Advanced forming and shaping equipment is employed to mold the chicken mixture into the iconic nugget shapes.
   This step ensures uniformity in size and appearance, meeting consumer expectations.
5. Battering and Breading:The nuggets are coated with a batter to enhance their crispiness and flavor.
   A precise breading system is incorporated to ensure an even and appetizing outer layer.
6. Frying or Baking:The nuggets can be prepared through either frying or baking, depending on the desired cooking method.
   This step is carefully controlled to achieve the ideal golden-brown color and crispy texture.
7. Freezing and Packaging:The freshly cooked chicken nuggets are rapidly frozen to lock in flavor and maintain quality during storage.
   Automated packaging systems are integrated to ensure efficient and hygienic packaging, with options for various portion sizes.
8. Quality Control:Throughout the manufacturing process, rigorous quality control measures are implemented to monitor and maintain the highest standards of safety, taste, and texture.

Nuggets Machine Benefits:

• Efficiency: The automated process line optimizes production efficiency, reducing labor costs and increasing output.
• Consistency: Precise control at each stage ensures consistency in taste, texture, and appearance.
• Hygiene: The manufacturing line is designed with hygiene as a top priority, meeting industry standards for food safety.
• Customization: The system allows for customization of recipes and portion sizes to meet diverse market demands.

Chicken nuggets manufacturing process line capacity.

The AVN 200 machine capacity, 100 kg per hour.
The AVN 300 machine capacity, 200 kg per hour.
The AVN 400 machine capacity, 400 kg per hour.

Forming machine feature

High production yield, stable quality;
Convenient and quick product replacement: accurate quantification, effective control of production costs. Various molds are available for selection.
Uses hydraulic, pneumatic, and mechanical transmission, with high automation. Can automatically complete filling, molding, and output processes.
Uses lever trolley movement and bracket fixation, making equipment easy to move;
Convenient mold adjustment and replacement;
Easy and reliable pressure adjustment, easily meets product weight requirements;
Water spray device for easy de molding requirements;
Uses magnetic protection switch (safety guard), electrical interlock mechanism, and electrical conversion system, with reliable safety protection devices;
Uses Omron touch screen and CPU processor for easy operation and adjustment, enabling human-machine dialogue;
Can be connected and used with starching machines, powdering machines, and frying machines for continuous production;
The entire machine is made of stainless steel and other food-grade materials, with a novel design, reasonable structure, and reliable performance.

Details Picture of Machine

Customer & Service

We shipped the machinery to numerous countries globally, including Italy, Germany, Russia, Turkey, Australia, Indonesia, India, etc. Our machines and service have received commendations from nearly every customer, fostering repeat business.

1.Twelve months following installation (Within 13 months of delivery).
2.Complimentary advisory service prior to, during, and post-sales.
3.Supply fundamental production methods and formulations.
4.International on-site setup and personalized training for machine maintenance and operation.
5.Calibration and examination of the machinery until all components are operational before departing the manufacturing facility.

Packaging & Shipping

1.Daub coal oil on the surface of the machines.
2.Plastic film as the inner packing.
3.Train, ship of depend on clients’ requirement.

FAQ

Q: What is the duration of machine warranty period?
A: Our guarantee spans one year from the commencement of operations.

Q: Are the machines made by stainless steel.
A: Yes, 304 food grade stainless steel.

Q: Can you describe the installation process?
A: We will deploy our skilled technicians to your facility to oversee the installation and commissioning tasks, providing training for your operators.

Q: If we share our factory layout, can you assist in designing the entire production line?
A: Certainly, our seasoned engineers and technical staff can aid in organizing the layout and overseeing the installation of the entire production line, tailored to your specific circumstances.

Q: What is the timeframe for your delivery?
A: Typically, it takes 7 – 10 days for stocked items, and 30 – 45 days for non-stock items, depending on the quantity.

Q: Will you provide support if issues arise during future production?
A: Absolutely, we are committed to being at your service. You can reach me through mobile, WhatsApp, Skype, Viber, WeChat, and more. I will promptly address and resolve any problems you encounter.

Our Chicken Nuggets Manufacturing Process Line represents a cutting-edge solution for businesses looking to enter or expand in the lucrative chicken nuggets market, delivering a reliable and high-quality production process.

Inquiry us to get machine price.

Machine Working Video.